High-quality crimping of automotive harnesses prior to production engineering

Harness manufacturers tell you the four processes in the production process of automotive wiring harness:1, automotive wiring harness wiring technology of the correctness of the wiring technology is directly related to the entire production schedule, if the error occurs, especially the wiring size is short, the reprocessing of all the sites will take time to affect the production efficiency. Therefore, the production of wiring technology must be based on the requirements of the drawings to reasonably determine the wiring of the wiring size, stripping the head size. 2, according to the automotive wiring harness crimping technology drawings require the type of terminal to determine the crimping parameters, the production of crimping operating instructions, with special requirements need to be clearly documented in the technical documents and train the operator. For example, some wires need to pass through the sheath and then crimp, the need to pre-installed wires, and then return from the pre-installed site and then crimp the puncture crimp using a special crimping tool, this crimping method has a good electrical contact performance. 3, automotive wiring harness pre-installation technology first to create a pre-installation of technical manuals, in order to improve the efficiency of the total installation of the complex wiring harness must be set up to set up pre-installation station, the rationality of the pre-installation technology directly affect the total assembly of the The rationality of the direct impact of the total assembly efficiency also reflects the technical level of the technicians. Pre-assembly part of the assembly is less or the assembly of the wire path is unreasonable, the total assembly staff will increase the workload, wire speed will slow down, the technicians must stay in the field to summarize. 4. automotive wiring harnesses of the total assembly technology can be based on the product development department to design the assembly table, design tools and equipment, material box specifications and dimensions, will be assembled all the number of sheaths and accessories to be affixed to the material box, to improve the efficiency of the assembly. Producing the assembly contents and requirements of each station, balancing the whole station to prevent excessive workload and reducing the speed of the whole production line. In order to realize the balance of the site, the technician must be familiar with this operation, measure the time on site, and adjust the assembly technique at any time.

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