How to improve the productivity of wire harness processing from four aspects

Harness production efficiency planning, can not be separated from the pre-production of several major harness process pre-documentation: assembly line operating instructions, Time Study, capacity calculations, optimization, factory layout.-First, the standard operating time mentioned above the assembly line operating instructions, the current larger enterprises, this guide is not only the operating instructions, will include the standard operating time, materials with the technical data sent to the production process personnel. Why mention operating time? Because production efficiency is the ratio between the actual output of the process and the output of the process under a fixed amount of input. It can reflect the degree of achieving the output, the predetermined goal is the degree of operational services. Can also measure the economic individual in the amount of output, cost, revenue, or profit and other objectives under the performance. Second, the site layout of the rationality of the layout of the workshop should be considered there are several prerequisites to ensure good: the clarity of the lighting, access and operation of the security, to ensure that the staff aisle and zero contact with the equipment; as well as the convenience of the maintenance of all the 5s or 6S requirements of the site. In addition to safeguard these basic requirements, reasonable optimization of the layout of the site workshop is also a very important strategy to improve productivity.1. According to the nature of the production, the reasonable arrangement of the work area, such as the production of wiring harnesses is divided into automatic wire cutting, automatic crimping terminals, small plugs, and so on, and then manually operated all the big terminals, heat-shrink tubes and other auxiliary operations. Similar to this relationship, there is a necessary sequence of successive operations, should be narrowed down on the way back to the articulation distance. Guarantee the smoothness of production. 2. According to the actual production of materials, to avoid the material movement of the cross circuitous conditions, feasibility of the material, such as small rubber plugs, protection of hoses and other materials can be used in each area of the spare material. Like some large materials, or take up space semi-finished products, etc., as far as possible, placed in the operator's appropriate area, to save the time cost of picking up materials back and forth. Third, the depth of technology, man-machine combination of although many operations are machine-based, such as automatic wire cutting, insulation skin, crimp terminals, and even equipment can be automatically inserted into the sheath inside the terminals, but this equipment is very expensive. But whether it is operating equipment, or manual processing is someone to carry out, so deepen the training of employees is very important. 2. According to the process requirements, combined with the feasibility of man-machine in order to meet the technical requirements, as far as possible to protect the man-machine function, such as trying to allow workers to lift their hands, turn around, and other basic actions of the convenience of 3. 3. Strengthening of the training of employees, four, to optimize the production of wiring harness products, especially vehicle Wiring harness characteristics are more prominent, in an assembly line there will be different units of the wiring harness of the common processing into a complete function of the wiring harness products, so the processing mode, processing in different areas, on the whole, the cost of time is a big difference.-4、About BBC Electronic Products Network platform related to the introduction and sales of products briefly: BBC Electronic Products Network - a professional agent / production / sales of a variety of {connectors | wiring harness | wire and cable products}; if you have a related [connectors | wiring harness | wire and cable products] purchasing / sourcing needs or would like to buy / to understand which connectors | wiring harness | wire and cable products we can provide solutions, please contact the following Division Division I business personnel! If you have related [connector | wire harness | wire and cable production] sales / resources and promotion needs, please click on the "¡¡ Business Cooperation ←" with the person to discuss!