Wire harness design and production how to reduce the incidence of defective products

1. Stable raw material supply channels: good technology, good equipment, if the lack of quality and stability of the raw material to cooperate, or difficult to produce quality wiring harness products. If the frequent replacement of raw material suppliers, the material will lack consistency. Then the production of wire harness product quality will be uneven, quality issues can not be guaranteed. This will not only increase production costs, but also the image of the product and corporate image is a loss. 2. standardization and standardization of management processes: standardization, standardization can be said to be a system, or regulations, but also the way of work, all the work, in the implementation of the process of change in the factors are many, in particular, the variation of human beings. The role of standardization is mainly members of the enterprise's accumulated technical experience, through the text to be preserved, and not because of the mobility of personnel, the entire technology will follow the loss, with standardization, each work is a change in the operation of different people, but also because of the different people, and the emergence of too great a difference. 3. Introduction of the "5S" site management, optimization of the working environment: the factory's Operating environment, will affect the efficiency of the operators and the quality of production. Many customers in the initial cooperation, the requirements of the factory inspection, is to see whether the enterprise attaches importance to 5S site management, to see whether the production environment of the enterprise in line with the requirements of product production. If the enterprise production operation environment is dirty, then what you take to improve work efficiency and quality. People have to be polite to be welcomed by others, and the same is true for enterprises. Tidy working environment, will give a person a sense of comfort, natural efficiency will improve, the quality of production will also improve.4. Statistical techniques introduced into the quality management: when the product quality is abnormal, should take the appropriate statistical techniques to be analyzed. The traditional quality control method is to inspect the product, so that good products flow to the next process, defective products for repair or scrap processing, this practice can only be inspected by the product quality of the current phenomenon of poor quality, but for the improvement of product quality does not have much significance.5. Emphasis on wiring harness design feasibility study: wiring harness product quality, the wiring harness design should be considered. The immaturity of the harness product design or the existence of hidden defects is one of the important reasons for the emergence of defective products, once put into production or delivery to customers, the consequences can be imagined. Therefore, the product design should consider the feasibility of production technology, through a number of practical demonstration before mass production.

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