What is a aviation plug connector? How to design a aviation plug connector?

Aviation plug connectors are a kind of connector for avionics equipment, widely used in aerospace, military and civil aviation. Aviation plug connectors must have high reliability, high protection level, vibration resistance and high temperature resistance to ensure safe and reliable transmission of signals and energy in extreme environments. How to design aviation plug connectors?1. Understand the application scenario: Before designing aviation plug connectors, you need to fully understand the application scenario and specific needs, including the frequency, voltage, current, temperature, pressure and other parameters of the transmission signal, as well as the required level of protection, materials and other requirements. These parameters will have a direct impact on the design of the aviation plug connector. 2. Selected connector type: aviation plug connector has a variety of different types, such as circular connectors, rectangular connectors, board connectors and so on. It is necessary to select the appropriate connector type according to the application scenario and specific needs.3. Design the conductive part: the conductive part is an important part of the aviation plug connector, including the internal conductor, external conductor, insulator and so on. Need to select the conductor material and insulation material, and conductor and insulator reasonable design, to ensure that the connector transmission performance and safety.4. Design connector shell: aviation plug connector shell needs to have high strength, corrosion resistance, protection level and other characteristics. Need to choose the right material and structural design to ensure that the connector can work in harsh environments, such as high temperature, high pressure, high humidity and other environments.5. Reliability design: the reliability of the aviation plug connector is one of the most important characteristics, the need for reliability analysis and design in the design process. Need to consider the connector's design life, corrosion resistance, waterproof, vibration resistance, radiation resistance and other characteristics, and reliability verification and testing.6. Standard certification: aviation plug connectors need to comply with a series of certification standards and specifications, including MIL-DTL-38999, MIL-DTL-26482 and so on. Need to comply with these standards and specifications in the design process, and the corresponding certification testing and verification. 7. production and testing: after the completion of the design, the need for aviation plug connector production and testing. Advanced production processes and equipment need to be used to ensure the quality and performance of the connector.

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