What is an industrial wiring harness? What are the production processes and standards for industrial wiring harnesses?

An industrial wiring harness is an electrical component that is widely used in industry and consists of multiple wires, cables, or optical fibers that are wrapped in an insulating and protective sleeve to form an integral circuit connection system. Industrial wiring harnesses are commonly used in mechanical equipment, automation systems, automotive, aerospace and other industrial applications for the transmission of power, signals and data. The production process of industrial wiring harnesses mainly includes the following steps: design and planning: according to the customer's needs and specifications, develop the design of the wiring harness, determine the type of wire, cross-sectional area, length and other parameters, and carry out the planning of the layout and connection methods. Material preparation: According to the design requirements, prepare the necessary raw materials such as wires, cables, connectors, insulating materials, protective sleeves and so on. Conductors are usually alloys of copper or aluminum, cables can be multi-core or single-core structures, and connectors are used to connect different parts of the harness. Conductor Stripping and Marking: Using a wire stripping tool, the outer insulation of the conductor is stripped to expose the desired length of conductor. Each conductor is then marked according to the design requirements for identification and connection during subsequent assembly and installation. Conductor Assembly: The conductors are connected one by one according to the design plan. The connections can be made by soldering, crimping or plugging. This step requires a high degree of precision and care to ensure the quality and reliability of the harness. Insulation and Protective Sleeving Installation: After the wire connections are made, insulation and protective sleeving are applied to the wires to provide insulation and protection. The insulating material can be plastic sleeving, rubber tubing or heat-shrinkable tubing, etc. The protective sleeving is usually made of abrasion- and corrosion-resistant materials. Quality inspection and testing: Perform quality inspection and testing on the assembled wiring harness, including appearance inspection, conductivity testing, insulation testing and reliability testing. Ensure that the wiring harness meets the design specifications and customer requirements, and has good electrical performance and durability.

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