What is the process flow of terminal harness processing? What are the precautions in production?

The process of terminal harness processing generally includes the following steps: Material Preparation: Prepare the required materials for the harness and terminals, including wires, terminals, insulation sleeves and so on. Cutting and stripping: According to the design requirements, use cutting tools and stripping pliers to cut the wires according to the required length, and strip off a certain length of insulation to expose the wires. Terminal fixing: Insert the stripped wires into the sockets of terminals or welded terminals, and use crimping tools or welding equipment to fix the terminals on the wires. Insulation treatment: insulate the fixed terminals and wires, such as putting on insulating sleeves or using insulating tape for wrapping, to ensure the insulation between wires and between wires and terminals. Harness assembly: According to the harness design drawings, the wires with fixed terminals are assembled and connected in a specific arrangement and sequence to form a complete harness. Wire Harness Taping: Use tapes or insulating tapes to fix and tie the various parts of the wire harness to ensure that the overall structure of the wire harness is compact and stable. Inspection and testing: Appearance inspection and functional testing of the completed harness to ensure that the quality and performance of the harness meets the requirements. In the production process of terminal harness processing, the following matters need to be paid attention to: use the appropriate tools and equipment to ensure the accuracy and safety of the operation. Strictly follow the design requirements and specifications to ensure that the dimensions, connection methods and arrangement order of the wire harness are correct. Pay attention to the correct stripping length of the wires and the clean treatment of the wire ends to ensure a good electrical connection. For soldering terminals, it is necessary to control the soldering temperature and time to avoid excessive heating leading to damage of wires or terminals. Insulation should be handled carefully to ensure that the insulating sleeve or insulating tape completely covers the wires and terminals to prevent leakage or short circuit. During harness assembly, pay attention to the layout and bending radius of the harness to avoid excessive bending that may lead to harness breakage or signal transmission failure. After completing the wiring harness, conduct a comprehensive appearance inspection and function test to ensure that the wiring harness meets the quality and performance requirements. Keep the production site clean and safe to prevent debris or dust from entering the harness. By following the correct process and precautions, you can ensure the quality and reliability of terminal harness processing and improve productivity and product performance.

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