What are the standards for crimping wire harness terminals? What are the judging criteria?

The crimping standard for wire harness terminals refers to the specifications and requirements for proper crimping of wire harness terminals to ensure a stable and reliable electrical connection. The following is an overview of the general crimping standards and judging criteria for wire harness terminals: Crimping Standards: Crimping Pressure: Requirements for proper crimping pressure, which should neither be too low to cause poor electrical contact, nor too high to cause deformation or damage to the wire harness terminals. Crimp length: The correct crimp length is required to ensure that the harness wires are fully inserted into the terminal slots and are in close contact with the conductors. Crimp position: Requires the harness wires to be correctly placed in the terminal slots to ensure good electrical contact and reliable connection. Crimping tool: Requires the use of appropriate crimping tools, such as crimping pliers or crimping machine, to ensure crimping strength and consistency. Judging Criteria: Reliability of Electrical Connection: Judge whether the crimped wire harness terminals can provide a stable electrical connection through resistance test or electrical performance test. Physical connection quality: Check the physical connection between the crimped wiring harness terminals and wires, including whether the contact between the pins and wires is firm. Appearance quality: Evaluate the appearance of the crimped wiring harness terminals, checking for obvious exposure of wiring harness wires, damage or deformation of the wiring harness terminals, and so on. In addition, there may be specific crimping standards and judging criteria for different types of harness terminals. These standards are usually set by manufacturers or industry organizations and may vary depending on the materials used, electrical requirements, and areas of application. Therefore, for specific applications, it is recommended to refer to the relevant manufacturer's documentation, technical specifications or industry standards to ensure proper crimping and judging.

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