Process flow of Panasonic servo motor wiring harness manufacturing

1. Unloading: Unloading is the original wire (usually coiled wire, but also barrel wire) in accordance with the process requirements, truncation and stripping. In the case of underfeeding, if there is an unstable situation should be timely debugging or maintenance. The underfeeding machine usually has a fan to exhaust heat, if the temperature of the discharge is abnormally high, the machine should be turned off and then checked. The knives of the downcomer should be replaced in time after long time use and wear. Under the material in the material, should be labeled, labeling should be neat and clear handwriting, labeling content, including the use of the product model, the length of the original line, the length of the two ends of the peeling and other information. Under the finished material should be in accordance with the original wire area of the location of the provisions of the separate categories placed. 2. Sub-assembled (pre-assembled): Panasonic servo motor wiring harness sub-assembly is to prepare for crimping, usually including the process are: wear silicone tubes, wear back to the pull of the plug as well as wearing a waterproof plugs and three-core wire stripping of the two-core wires. Some of the larger terminals, if you need to pass through a small silicone tube (such as Φ6 diameter silicone tube), should be in the sub-assembly first wear a good silicone tube, after crimping the terminal, not then cause the silicone tube will be too large and pull the terminal. In this regard, the sub-assembly process should be particularly careful, requiring technicians to know the plug and terminals very well. Sub-assembling should also pay special attention to is if the process requires the three-core wire cut or full winding with PVC, must be operated in accordance with the process, because some of the three-core wire insulation skin layer with a conductive material, if not cut or not protected, it will easily lead to leakage or touch the fire, resulting in the consequences of a very serious. 3. crimp: in crimping the general terminals, we should pay attention to the following points (1) in the tooling personnel debugging before the mold, do not feel free to operate. 2) crimping we must first test the tension and the height of the terminal. So that we can be measured according to the actual value of tension and height value as a product whether to meet the requirements of a standard. 3) Crimping process, if the terminal stuck in the jaws of other abnormal factors, should immediately cut off the power supply to the motor, and then promptly inform the person in charge of the 4) crimping, do not talk to each other, to focus on the mind, and work seriously. 5) In crimping is completed, be sure to cut off the power supply, so as not to cause unnecessary work accidents. 6) The crimp must not be used as a tool, but should not be used as a tool, so as not to be used as a tool. Unnecessary industrial accidents. 6) Equipment engineers should check whether there is any damage in the process of changing the mold, and if there is any damage to the crimping jaws, it should be replaced in time. Usually must protect the mold, timely clean up the accumulation of debris, regular oiling and inspection and debugging, if there is a problem with a mold, should do a comprehensive inspection.

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