What are the wire harness processes? What is the electronic wire production process?

Harness process refers to the various process methods and steps involved in the manufacturing process of the harness, including harness design, wire selection, stripping, terminal processing, taping, protective casing installation. The following are a few common parts of the harness process: 1. Harness design: according to the functionality and layout requirements of the equipment, the design of the harness, to determine the structure of the harness, wiring paths, lengths and interface requirements, etc. 2. Wire selection: according to the requirements of the harness design, the selection of suitable wires, including wires and insulating materials, taking into account the conductive properties, heat resistance, abrasion resistance and other factors. 3. Stripping: will be the wire of the insulation layer is stripped off, exposing the wire portion for terminal processing and connection.4. Terminal Processing: Processing the wire of the wire, including cutting, drilling, crimping, etc., and installing the terminal terminals on the wires for connection to the equipment or interfaces.5. Taping: Using taping or insulating tape to secure the wires in the wire harness, to ensure that the wire harness is stable and compact as a whole.6. Protective Sleeve Installation: In the some areas in the harness, especially in places susceptible to external forces and environmental influences, install protective sleeves to enhance the durability and protection of the harness.7. Path management: carry out path management of the harness, including fixing fixtures, conduits, bulkheads, etc., so as to make the wiring of the harness orderly, neat and tidy, and to avoid interfering with each other and wear and tear.8. Insulation and shielding treatment: according to the needs of the wiring harness, insulation and shielding treatment is carried out, in order to protect the The signals in the harness are protected from interference and the influence of external electromagnetic waves. 9. Testing and quality inspection: test and quality inspection of the completed wiring harness to ensure that the harness meets the specification requirements, and has good electrical performance and reliability. The production process of electronic wire is similar to the wire harness process, but focuses more on the manufacturing and processing of a single wire of electronic wire. Electronic wire production process includes the following steps: 1. wire manufacturing: according to the specifications and requirements, select the appropriate wire material, after metal processing, insulation coating, extrusion molding and other processes, to create a wire with the requirements. 2. insulation treatment: the wire insulation treatment, such as coating insulating varnish, insulating skins, etc., in order to enhance the insulating properties of the wire and heat resistance. 3. stripping and termination processing: stripping and termination processing for the Stripping and Terminal Processing: Strip the wire to expose the wire part, and then carry out terminal processing, including cutting, drilling, crimping, etc., and install the terminal terminals.4. Shielding Processing: Shield the wire if needed to reduce electromagnetic interference and signal loss.5. Testing and Quality Inspection: Carry out testing and quality inspection on the completed electronic wires to make sure that the wires are in compliance with the specification requirements, and have good electric Performance and reliability. The goal of both the wire harness process and the electronic wire production process is to ensure the quality and reliability of the wire harness and electronic wire to meet the needs of various applications.

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