Five important phases in the design of connection line standards

Connection line is an indispensable class of products in the current life, its main function is to transfer data and information from one component to another, whether in the smart home or industrial applications connection line can be found everywhere, in the design of the connection line, each stage has factors that need attention, this article focuses on the five important stages of the standard design of the connection line! I. Specified characteristics of the connection line to clarify the customer to provide demand for a series of specified characteristics of the product, for example, on the conductor size, conductor type, insulation material, etc. specifications, the harness manufacturer must be designed according to the corresponding demand for production. II. Crimp connectors

Crimp connectors, which are primarily used to terminate a wire harness from either side, are just as important as the wires inside them. During the design of the harness, the manufacturer must accurately measure the length of wire required for the specification, and once the wire is cut to a limited length, other considerations such as the length required between contacts and between the connector and the end of the wire must be verified, and tests such as tensile and continuity tests must be performed to ensure that the wires and the connector are securely placed together. III. INSULATION AND SAFETY Ensuring the safety and durability of the harness is an important stage in the design process of the connecting wires in industrial applications with extreme operating conditions and where the connecting wires are usually exposed to many external factors such as abrasion, vibration, UV rays, shock and moisture. However, if they are properly insulated, they can be protected from these factors over the long term. At this stage, perform the steps such as labeling type, shielding and insulation required to ensure the safety of the connecting cables. IV. Alternatives Many times it is impossible to find the exact raw materials needed to achieve the desired results, however, in order to meet delivery deadlines and still maintain the desired results, this is when real-time modifications can be made and alternative materials and methods can be proposed. It is important to be prepared for these immediate changes during the connection line design process and to quickly come up with viable alternatives. V. CONNECTING CABLE PERFORMANCE TESTING Finally, before the connecting cable can be marketed for sale, the finished product must be tested for design efficiency, transmission capability, durability, resiliency, insulation, etc. In these tests, may find crosstalk, signal and other serious problems, if the test occurs power interference, ground faults and other problems, should be carried out in a timely manner to identify and correct these errors, to avoid the occurrence of a number of unnecessary undesirable factors, and efficiently complete the design of the harness, two sets of cartridges, one set of applications, the other set of cleaning spare. If you do not filter the repercussions of generating material, let it attached to the surface of the workpiece will affect the final brightness.

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