How to extend the service life of automotive wiring harness production and processing?

Automotive harness production and processing of how to extend the service life 1: At this stage, the mechanical part has long been able to simulate the simulation of the work in the field, and its bending radius are within a certain range, shall be based on the simulation of the test to check the characteristics of automotive wiring harnesses, fully automated records of the frequency of the bending, but also to check the automotive wiring harness of the core and its manipulation of the assembly of short-circuit faults and short-circuit equipment, if the appearance of these conditions, it will be fully automatic to carry out alarms. 2: at the construction level, the direction of the automotive wiring harness is the same, in the outside world are wrapped around the package polyester film, that can enhance the insulation performance, to avoid copper core wire oxidation by air, manipulation of insulated cable core outside the package high toughness cloth, cable core outside the extruded package of small wire sheaths, the driving force core and the control of the wire core in the middle of the section diameter to be a little smaller, to be and no padding core have not added to the filling, its structure should be very strong and close. Its structure should be very firm and close.

3: If it is necessary to do experiments, then in the simulation of simulation wells can be used under the bending tester, usually used to simulate the modernization of the workbench, which can ensure its normal operation, the choice of mechanical equipment to carry out the orientation of the interchange, due to the direction of rotation of the motor is fixed, therefore, can reduce the motor control due to frequent use of the motor to change the phase of the motor of the hazards arising from the motor, and thus increase the Motor life.　4: With the current automotive wiring harness processing technology is unable to enhance its service life, so it must be improved, in the application of raw materials, can choose to protect the wire sleeve rubber and its insulating rubber, especially the control core insulating rubber must be in the original premise, it is necessary to improve it, to enhance the compressive strength, as well as tear resistance and abrasion resistance, so that the elongation rate can be reduced. Automotive wiring harness production and processing assembly case, in accordance with some standards 1: assembling do not pull the automotive wiring harness too tight, to prevent the car in the vibration mode, resulting in the electronic wiring harness support point parts of the wrong, resulting in the middle of the two support point spacing a moment to expand, and then lengthen the electronic wiring harness leads to the internal structure of the electronic wiring harness contact pull off / virtual connection, the main parameters of the transmission line shift, and even tear off the transmission line. 2: Electronic Harness assembled, the periphery needs to have sufficient gap according to ensure that other components are not pressed, not tripped by other components as well as standard parts. Prevent the electronic harness cable sheath from being pinched off, damaged or fragmented causing common failures such as grounding devices. 3: Not in the neighboring parts of the layout of the model specifications and color are the same as the plug-in parts. Prevent the assembly of the situation occurs inadvertently inserted, the destruction of electronic harnesses and high-power appliances. 4: the layout of the plug in the very easy to find the parts, layout of the hands and the special tool is very easy to use parts. Because it is conducive to inspection, maintenance, according to the specific assembly conditions to take into account the length of the power transmission line required by the electrical components. If the electrical parts assembled in the surface of the easy to operate parts, can eliminate the transmission line immediately will be connected to the components of the plug; if the electrical parts installed in a more hidden location, and in the late maintenance dismantling is difficult, according to the electrical parts to be required for the length of the transmission line to be raised, so that the layout of the plug in the parts conducive to inspection and maintenance.

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