The introduction of the important process of automotive wiring harness processing

Suzhou automotive wiring harness processing process includes cutting wire, socket terminals, wear wire sheaths, winding tape, threading wire pipe, single matching, welding and other sequences. The main ones are wire cutting, terminal crimping, sub-assembly, total assembly and testing. Below we look at the specific important process related to the introduction of it. 1. wire shear, will require a variety of wire shear to the required length, also known as the open wire process, the accuracy of the open wire process is directly related to the entire production schedule, the preparation of the open wire must be based on the requirements of the drawings to determine the size of the wire open wire size and stripping the head size of the 2. terminal crimp, according to the drawing requirements for the type of terminal to determine the crimp parameters, if there are special requirements, need to be indicated on the process documentation and the stripping of the head size 2. Sub assembly installation of connectors and other small stranded sub assembly, if the pre-installed part of the wire path is not reasonable will increase the workload of the total assembly personnel, so usually to slow down the speed of the assembly line, craftspeople should be often summarized in the field. 4. assembly assembly will be a variety of small stranded sub assembly in the large assembly plate Assembly, wrapped with tape, installation of various protection parts (bellows, protection bracket, etc.). Each station assembly content and requirements, balancing the entire assembly station to prevent a little too much work, pull down the speed of the entire assembly line, to achieve the balance of the workplace did not craftsmen must be familiar with each operation in mind, on-site calculation of man-hours, at any time to adjust the assembly process. 5. testing in the special testing board to detect whether the circuit is smooth, appearance testing, grommet waterproofing testing, and so on.

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