How does the wire harness processor monitor the quality of the harness and what are the common failures during processing?

First, regardless of the production of which products, the control of product quality should be involved in a problem, then for the wire processing enterprises is also the case, then the wire processing enterprises should be how to control product quality?1. The first thing is to carry out the relevant vocational training for employees, to each workshop should be arranged for the appropriate technician to go to the scene to guide and solve the problem, and do a good job on the employee's incentives and penalties, etc. 2. A quality department can be added to supervise every step in processing the wire harness every day and take the corresponding photos, and then reward every week.3. Update the existing production technology at any time, and continuously measure the working hours and processes of wire processing, and continuously improve and correct the existing technology.4. The production department should formulate the production plan in a timely manner, and notify the technical quality department of the supervision of the new product quality department.

Second, the harness processing - the law of the harness burned is: in the power system circuit, where the iron, the harness will burn where, burned and intact point of connection, can be considered to be the harness iron, such as the harness burned, showing that the electrical equipment failure. 1. battery cable burned ① such as the battery cable is only part of the burned, you should check the production parts and cable burned Part of the contact, remove the burr after replacing the bottle line. ② If the battery cable is burned, it indicates that the starter motor failure. Starter solenoid switch + pole and battery positive pole connected to the test light, when the test light is on, indicating that the electromagnetic open magnetism failure; such as the test light is not on, indicating that the starter motor internal faults. 2. generator + pole to the starter motor battery terminal harness burned out between the motor to stop the generator motor, the generator + pole lead disassembled, in the battery + pole connected to the battery + pole of the other end of the power line with the generator + pole contacts, if Sparks appear, indicating a generator failure, if there is no spark, it is indicated that the wiring harness failure. 3. power cord and relay lead burned out ① turn off the power switch, disassemble the relay, so that it hangs in the air, in the relay shell and the body of the test light between the connection, such as light, indicating that the relay malfunction; such as the light does not come on, to carry out the following steps. ② Turn on the power switch, if the test light does not light up, it means that the relay is not malfunctioning and only the wiring harness can be replaced, if the test light indicates that the relay is malfunctioning, the relay should be replaced.

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