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Which 10 issues should be taken into account when crimping terminal harnesses?

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Specializing in the sales of: Connectors | Wire Harness | Cable Products

Crimping wire is the core skill of all wiring harness manufacturers, terminal wire as a commonly used signal transmission harness, in the use of modern electrical equipment, simply ubiquitous. In the process of crimping terminal wire skills, with many years of experience in cable and harness assembly, has always been a strict requirement for precision crimping wire skills to ensure that all crimped terminal wires to meet industry standards and customer requirements. The following are some of the crimped terminal wire should pay attention to some of the bad problems explained. 1. insulation is not cut or broken; 2. insulation thoroughly into and extend beyond the insulation crimp sheet; 3. insulation melted into the wire strands and wires are not crimped fixed. 4. contact with visible cracks and fissures, there is no wire separation; 5. wires should not be flattened, not skewed, bent, kinked or deformed; 6. insulation breakage could result in safety issues as well as potential risks to the wire; 7. Insulation should be free of any signs of pinching, pulling, fraying, discoloration, charring and burning; 8. Prepared wires must also be in a settled operating condition, not scratched, cut, severed or damaged; 9. Insulation crimps also need to thoroughly support and wrap the insulation to ensure that no damage or destruction of the insulation is caused; 10. Wires are retained in the connectors The crimp indentation is centered and the insulation crimp must also provide a minimum side statement of 180 degrees.

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