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Terminal WiresElectronic wiring harnesses are components used to connect electrical devices and circuits, usually consisting of multiple wires and terminals. They are widely used in various electronic devices and automobiles for transmitting power and signals. The design and manufacture of terminal wire electronic harnesses require certain standards and precautions to ensure their reliability and safety. The standards and precautions for terminal riveting of terminal wires are as follows: Standards and specifications: Applicable or industry standards and specifications should be followed in the manufacture of terminal wire electronic wire harnesses. For example, the automotive industry usually uses the standards of the International Society of Automotive Engineers (SAE), such as SAE J1128. material selection: the selection of appropriate materials is critical to the performance of the terminal wire. The conductor should be selected for proper electrical conductivity and durability, and the appropriate insulating material should be selected based on the application environment. Copper or aluminum is commonly used as the wire material. Harness design: Harness design should take into account the electrical connection requirements as well as space constraints. Parameters such as wire length, cross-sectional area and insulation thickness need to be calculated and determined according to the specific application. Terminal Selection: Appropriate terminals should be selected to ensure a reliable connection. Terminals should match the conductor and provide good electrical connection and mechanical strength. Common terminal types include plug-in terminals, crimped terminals and soldered terminals. Terminal Riveting Standards: Riveting of terminals is a critical step in ensuring a stable and reliable electrical connection. The following are some common terminal riveting standards and precautions: terminal crimping strength: riveting process, the crimping strength between the terminal and the wire should be in line with the specified standard values. Too high a force may lead to wire damage, while too low a force may lead to unreliable connections. Terminal Crimp Shape: Terminals should assume the proper shape after riveting to ensure good contact and mechanical strength. Common shapes include round, oval and hexagonal. Terminal Riveting Tool: Use the appropriate terminal riveting tool to ensure that the terminal can be properly riveted to the wire. Tools should be selected based on terminal type and gauge and in accordance with the manufacturer's recommendations.
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