What are the servo harness standards? How to design servo harness?

Servo wiring harness refers to the electrical connection system used to connect between servo motors and servo drives, which transmits power and signals to realize the position control and motion control. The design of servo harnesses must follow certain standards and specifications to ensure electrical connection reliability, transmission efficiency and safety. Below is some important information about servo harness standards and design. Electrical Standards: Electrical standards are the foundation of servo harness design, and commonly used standards include UL, CE, ISO, and others. These standards specify the rated voltage, rated current, insulation requirements, and safety requirements for wires. Wire Selection: Wire selection should be based on application requirements, including current load, voltage requirements and environmental conditions. Common types of conductors include copper and aluminum conductors. Select the appropriate cross-section of the conductor according to load and length to ensure the stability and safety of current transmission. Insulation and protection: Servo harnesses must have good insulation to prevent electrical shorts and external interference. Insulation materials commonly used are polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP) and so on. In addition, the harness should have protective measures, such as jacketing, braided tubing or sheathing, to provide mechanical protection and prevent bending, crushing or abrasion. Splices and connectors: Servo harnesses usually involve connectors and splices for connecting motors and drives. Connectors and splices should be selected for connection reliability, durability, and ease of installation. Commonly used connector types include circular connectors, rectangular connectors, and pin connectors. Shielding and Grounding: For applications that require anti-interference performance, servo harnesses often require shielding to reduce electromagnetic interference. The shielding is usually a braided metal or aluminum foil layer and is connected to a ground wire to ensure signal stability and reduce noise. Proper grounding design can minimize the effects of EMI to a greater extent.

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