How to reduce the incidence of defective products in wire harness design and production?

Harness design and production how to reduce the defective rate of the harness, mainly to strengthen the monitoring, increase the training of workers, the development of incentives and penalties, etc.. It is best to have a technician in charge of the workshop to solve the problem on site! Quality department, to daily monitoring of the production and processing process and the links, the wrong processing methods and the formal use of raw materials to constantly understand, take pictures. One week as a unit, according to the production and processing team to evaluate, according to the evaluation results of the award Equipped with a camera Technology, to constantly measure the working hours of the process, has increased efficiency. And have on-site technology in the workshop to solve technical problems in time. For bad processing methods, correct on-site. Equipped with stopwatch Production department, to make production plan in time, and inform technology and quality in time, for new products, more to increase the monitoring.

1.Stable raw material supply channels Good technology, good equipment, if the lack of stable quality of raw materials to cooperate, or difficult to produce quality wiring harness products. If the frequent change of raw material suppliers, the material will lack consistency. Then the production of wire harness product quality will be uneven, quality issues can not be guaranteed. This will not only increase production costs, but also the product image and corporate image is a loss. Haozhi Electronics, in the raw materials on the active gatekeeper, the production of wiring harness product quality and stability, so that customers can rest assured that the use of 2. Management process standardization and standardization of standardization, standardization can be said to be a kind of system, or that the provisions of the work is also a method of work, all of which, in the implementation of the process of change are many factors, in particular, the human variant. The role of standardization is mainly members of the enterprise's accumulated technical experience, through the text to be preserved, and not because of the mobility of personnel, the entire technology followed the loss of standardization, each work is to change the operation of a different person, not because of the different people, and the appearance of the big differences. 3. Introduce "5S" site management, optimize the work environment. The working environment of the factory will affect the efficiency of the operators and the quality of production. Many customers in the initial cooperation, the requirements of factory inspection, is to see whether the enterprise attaches importance to the 5S site management, to see whether the production environment in line with the requirements of product production. If the enterprise production operation environment is dirty, then what you take to improve work efficiency and quality. People have to be polite to be welcomed by others, and the same is true for enterprises. Tidy working environment, will give a person a sense of comfort, natural efficiency will improve, the quality of production will also improve.4. Statistical techniques introduced into the quality management when the product quality abnormalities, should take the appropriate statistical techniques to be analyzed. The traditional quality control method is to inspect the product, so that good products flow to the next process, defective products for repair or scrap processing, this practice can only be inspected by the product quality of the current phenomenon of poor quality, but for the improvement of product quality does not make much sense.5. Emphasis on harness design feasibility study of harness product quality, in the design of the harness should be considered. The immaturity of the harness product design or the existence of hidden defects is one of the important reasons for the emergence of defective products, once put into production or delivery to customers, the consequences can be imagined. Therefore, the product design should consider the feasibility of production technology, through a number of practical demonstration before mass production.

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