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How are industrial plug connectors manufactured? What are the main materials used to produce them?

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Specializing in the sales of: Connectors | Wire Harness | Cable Products

Industrial plug connector is an electrical accessory widely used in various equipment and machines. They provide a stable and reliable electrical connection, which ensures the safety and stability of the current transmission. The manufacturing of industrial plug connectors requires a variety of materials and processes, which we will introduce in detail below. 1. Manufacturing process of industrial plug connector 1. Injection molding: The shell of industrial plug connector is usually manufactured by plastic injection molding. First of all, the selected plastic particles need to be heated to a molten state, and then injected into the mold, through the pressure and temperature of the mold, the plastic is formed into the desired shape. 2. Metal processing: The conductive parts inside the connector are usually made of metal materials, such as copper, aluminum, etc. These materials need to be processed into the required shape and size through stamping, riveting, welding and other processes. 3. Surface treatment: The surface of industrial plug connectors usually needs to be treated by electroplating or spraying to improve its corrosion resistance and aesthetics. 4. Assembly: After the processing of the shell, conductive parts and other components is completed, the assembly process is required to combine these parts together to form a complete industrial plug connector. 2. Materials of industrial plug connectors 1. Shell materials: The shells of industrial plug connectors are usually made of polymer materials, such as ABS, PC, PA, etc., which have excellent mechanical strength, wear resistance and impact resistance. 2. Conductive parts materials: Conductive parts are usually made of metal materials, such as copper, aluminum, etc. These materials have excellent conductivity and mechanical strength. 3. Insulating materials: In order to ensure electrical safety and stability, industrial plug connectors usually need to use insulating materials, such as polyolefin, silicone, etc., which have excellent insulation performance and high temperature resistance. 4. Contact materials: In order to ensure the stability of electrical connection, the contact parts of industrial plug connectors usually need to use precious metal materials, such as gold, silver, etc., which have excellent conductivity and oxidation resistance. 5. Other materials: In order to meet different use requirements, industrial plug connectors may also need to use other materials, such as springs, sealing rings, etc.

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