What do you know about the manufacturing process of cables?

The manufacturing process for wire and cable is completely different from the production of most electromechanical products. The electromechanical products we see are typically assembled into parts and then into a single product with multiple parts. These products are often measured by the number of pieces or units. Wire and cable, on the other hand, are all measured in length as the basic unit of measurement, and all cables start with the processing of the conductor, adding insulation, shielding, wiring, dustproofing, and other steps layer by layer outside the conductor to make a complete finished product. If the structure of the product becomes more complex, more and more layers need to be superimposed. Due to the long length continuous stacking combination production mode, the manufacturer affects the overall picture and control of the cable production process, which needs to influence the production process and equipment layout, production organization and management, quality management and other three processes. Each piece of equipment in the workshop producing the product is strictly in accordance with the process flow of product demand, rational arrangement, so that the stages of semi-finished products in order to flow. At this time, due to the different production efficiency, it is often necessary to consider the balance of different production capacity. It may be necessary to configure some equipment to balance the production capacity of the entire production line. Therefore, when choosing the combination of equipment and site layout, it is necessary to consider the product and production capacity. Secondly, production organization and management must satisfy several conditions, namely, meticulous, accurate, scientific and reasonable, strict and meticulous. As an operator, he must execute orders meticulously according to the requirements of the whole process. As long as there is a small problem in any link, it will affect the smoothness of the whole process and eventually lead to unqualified product quality. Especially for multi-core cables, if the length of a unit suddenly becomes shorter, the length of a line becomes shorter or there is a quality problem, then the length of the cable will eventually fail to meet the standard, resulting in scrapping, and the cost will be greatly increased. Finally, quality management is required. Due to the long length of continuous stacked combination of production mode, as long as any part of the production process or the moment a little problem, will affect the final product quality, so in the whole process of cable production, should carry out strict quality management.

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