How to design and produce new energy battery connectors? What are the quality requirements? _Repeat

New energy battery connector is an important part of new energy vehicle battery system, its design and production quality is directly related to the performance and safety of the battery system. Therefore, in the design and production of new energy battery connectors need to pay attention to the following aspects.1. Material selection of new energy battery connector materials need to meet the requirements of high temperature, high pressure, low contact resistance, corrosion resistance and so on. Common materials include brass, aluminum, stainless steel and so on. In the choice of materials need to take into account cost-effective, reliability and safety and other factors.2. Structural design of new energy battery connector structural design needs to take into account the number of times the connector is plugged and unplugged, the combination of plug and socket, the plug shape and other factors. At the same time, in order to ensure the stability of the connector, it is also necessary to consider the contact force between the plug and socket and fixation force and other parameters.3. Manufacturing processThe manufacturing process of the new energy battery connector includes molding, welding, machining and other aspects. In the manufacturing process need to ensure the precision and quality of the connector, to avoid scratches, burrs and other defects.4. Quality requirements of the new energy battery connector quality requirements include appearance, size, mechanical properties, electrical performance, environmental adaptability and other aspects. Among them, electrical performance is one of the most important indicators of the connector, including contact resistance, insulation resistance, dielectric loss and other parameters. In the production process, a series of tests and verification are required to ensure that the quality of the connector meets the requirements. Common test methods include tension test, plugging and unplugging test, durability test, high and low temperature environment test.

The design and production of new energy battery connectors need to take into account a number of factors such as materials, structure, manufacturing process, and through strict quality requirements to ensure the stability and reliability of the connector.

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