What are the current wiring harness factory development challenges?

After several years of development, China's wire harness industry has grown from scratch, from small to large, and has reached a certain scale. The wire harness products it produces can meet the vast majority of the demand in the market. In the world, the development of anything can't be smooth sailing. We always correct our own shortcomings in contradictions, so as to keep moving forward. Up to now, my country's wire harness industry has also encountered many problems in the development process.

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1. There are many product types and standards. It is difficult to coordinate the production of the wire harness industry with production plans. Although there are not many raw materials, there are tens of thousands of wire harness products. There are more than 300 kinds of products produced every month, and they are constantly changing every month. At the same time, because enterprises want to adapt to market changes, they need to adjust production standards according to market requirements, resulting in several standards for products of the same specification. The above characteristics have brought troubles to the production planning management of wire harness industry, objectively aggravated the complexity of enterprise planning management, and also caused considerable difficulties to the cost management of enterprises. 2. Customer needs are diversified, and production orders change frequently. Customer requirements are diverse, and there are great changes, such as delivery time and production requirements. As a result, production orders must be changed accordingly, which causes considerable difficulty to production management. The proportion of changes made after order confirmation accounts for more than 10% of the total sales volume. The existence of this problem leads to the information system, which must adapt to the change of production orders, and provide the way to transmit the change information of sales orders to the production department. Therefore, wire harness manufacturers need to effectively combine information. 3. Production methods are becoming increasingly complex and collaboration is still not strong. Production in the wiring harness industry is typical production to order, but the same model and different production orders have to go through different production workshops, and they need to divide labor and collaborate with each other. Unshaped products and frequent structural changes will inevitably make production difficult. At the same time, combined with the particularity of wire harness production and the weak collaboration, it is impossible to effectively connect with each other, which makes production management quite difficult. 4. The production cycle requires shorter time, that is, money, and the market competition is becoming increasingly fierce. Due to the pressure of its industry market, customers put forward higher and higher requirements for the quality and delivery time of wire harness products. At the same time, due to the production process of wire harness, the production cycle of many wire harness manufacturers is relatively long. How to shorten the delivery time has become a problem that China's wiring harness industry has to think about. 5. Insufficient innovation ability. my country's wiring harness industry has a strong learning ability, but its independent innovation ability is slightly insufficient. Most wire harness manufacturers have poor independent design and development capabilities, basically staying at the low level of introduction and imitation, have not fully mastered the wire harness design technology, and have not formed a development mechanism that organically combines wire harness products, materials, processes and equipment.

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