Talk about miniature connectors

As systems become smaller, lighter, and more portable, from aerospace to medical devices, interconnected miniaturization becomes increasingly important. Today's chip-based devices offer more process technology, longer battery life, greater reliability, and more robust designs. Aerospace payloads require higher payloads, longer flight times, more signal capability, and even deep space mission capability. In the deep space program, the desire to explore has led to a reduction in size, weight, and power consumption. Designers are challenged with small packages, small cables, and mini connectors. The new digital circuitry is designed to reduce current, reduce voltage, and process more signals. The traditional D-Sub mini connector (2.54 mm spacing) has been replaced with mini (1.27 mm spacing) and nano connectors (0.635 mm spacing). Recently, a new line of high-reliability Nano-D connectors was created, featuring surface-mount styles, through-holes, and board-mount features to match the 30 AWG wired connector plugs.

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Aerospace technologies, from aircraft sensors to UAVs and helicopters, require robust size reduction and high signal to volume ratios. The Interconnect System meets these needs with a new metallic Nano-D connector. The nanocontacts exceed the shock and vibration test requirements specified in military and NASA specifications and can be cycled through the plug up to 2000 times. Nano-D is also QPL certified for MIL-DTL-32139. As Land Warrior instruments and photo and image scanning devices become more compact and portable, the Nano-D connector improves durability and quality while solving the big problem of needing to reduce size and weight. Medical electronic blueprints have begun the same process of miniaturization. Medical laser pointers, probes, sensors, and catheters often have electronics at the end of the cable, requiring a small connector to be integrated into the tool handle or probe system design. In some cases, half of the connectors and cables are disposable designs, and the other half must be autoclaved or sterilized in some way. Miniature circular and rectangular connectors are designed to mold medical device components as part of the device. These "internal" circular connectors play an important role in the early design and development of small and medium-sized connectors for equipment designers' instruments, saving development time and cost in new instrument design cycles. The connector assembly meets the same military quality tests specified in the aerospace sector for medical applications and for markets that value ease of design for portable doctor-patient interfaces. In order to ensure the quality of medical treatment, the cable cover is used every time, and in order to make the patient comfortable, it is disinfected after each use. Medical connectors are finally assembled, inspected, and packaged in a clean room to ensure medical-grade cleanliness. Micro and nano circular connectors are the industry's smallest and most robust devices, offering metal latching housings and designs that mount panels as needed. Microconnectors are widely used in high-reliability industries in the defense, aerospace, and medical electronics markets. Design engineers can use quality documentation as evidence of quality and reliability to obtain design assistance and specifications.

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