en

From structure to performance: The high-frequency transmission path of ultra-fine coaxial cables and KEL XSLS connectors

Categorization:Harness Component       

Specializing in the sales of: Connectors | Wire Harness | Cable Products
With the continuous development of 5G communication, medical equipment, high-end imaging systems, and consumer electronics towards miniaturization and high-speed, the stability and anti-interference ability of signal transmission have become particularly important. Under this trend, ultra-fine coaxial cables (Micro Coaxial Cable) have become an indispensable core component in high-frequency signal systems thanks to their excellent high-frequency transmission performance and flexible structural design.

What is ultra-fine coaxial cable?
Micro coaxial cable is a miniature high-frequency transmission cable with a multi-layer shielding structure. It consists of an inner conductor, insulation layer, braid layer, and outer sheath, and has the following advantages:
Tiny in volume, high in flexibility, suitable for wiring in narrow spaces.
The multi-layer shielding structure ensures excellent anti-interference performance.
Impedance control is precise, signal attenuation is extremely low.
This type of cable is particularly suitable for signal transmission scenarios with high density, high frequency, and low loss, such as notebook computers, tablets, camera modules, and medical imaging systems, and other precision equipment.

Why high-frequency signals cannot do without extremely thin coaxial cables?
High-frequency signals are susceptible to external electromagnetic interference, signal reflection, and crosstalk during transmission, thereby causing signal attenuation and delay.
The ultra-fine coaxial cable, with precise impedance control and an efficient shielding design, can effectively reduce signal loss and ensure the integrity and stability of the signal during high-speed transmission. For example, in applications such as camera modules, display panels, and medical endoscopes, where there is a very high requirement for signal clarity, the ultra-fine coaxial cable can maintain high fidelity and high stability in signal transmission.

Section 3: Introduction to KEL XSLS Series and XSLS20-40 Connectors
Product positioning
The KEL XSLS series is a high-performance connector for ultra-fine miniature coaxial cables, featuring a 0.25 mm pitch design, supporting stacking connections, and can greatly save PCB space.
Size specification
 Stacked connection height: only 1.44 mm
  Connection width: approximately 3.05 mm
  Hybrid length: 0.31 mm
This ultra-low-height structure is very suitable for high-density, small-space applications.
Line diameter compatibility
Can be used with AWG#42 / #44 / #46 ultra-fine coaxial cables, with a maximum outer diameter of about 0.24 mm, easily adaptable for internal wiring in miniature devices.
4. PIN configuration
Provide a 40PIN plug (cable side plug), supporting multi-pin signal connection, meeting the needs of high-frequency multi-channel applications.
Material and structural advantages
Shell: Nickel/gold plated stainless steel, ensuring shielding and mechanical strength.
•针头:Adopts integrated pulse heating welding technology to ensure stable welding points.
Multiple grounding points design enhances grounding performance and electromagnetic interference resistance.
The solder mask nickel layer effectively prevents the oxidation of solder paste and the backflow.

With excellent shielding design and precise structural control, ultra-fine coaxial cables have become the core of signal transmission in high-frequency communication and precision electronic equipment. Accompanied by high-quality KEL XSLS20-40 series connectors, not only can they achieve extreme miniaturization and space optimization, but they can also ensure stable transmission and reliable connection of high-speed signals.
We have been focusing on the design and customization of high-speed signal cable harnesses and ultra-fine coaxial cable harnesses for a long time, committed to providing stable and reliable high-speed interconnection solutions. If you have any related needs or would like to learn more, please contact: Manager Zhang.18913280527(WeChat number).